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Coming from the old refiner conches, where all this happened simultaneously and was hard to control, the majority of later technologies perform the grinding step separately. Only few mill types are able to handle chocolate preparations, bey it is initially a very sticky mass, which kişi transform to a sticky powder during milling, when specific surface of particles increases. The most frequently used devices are plain roller mills (refiners) and stirred ball mills.
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The Thouet dry conche from the Royal Duyvis Wiener group is used to lower the moisture content of the chocolate and with that improve the rheological properties. Also, undesierable flavor profiles güç be removed and other flavor profiles gönül be created or accentuated.
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Each system offers its own unique advantages and is available in capacities ranging from small scale artisan Chocolate MELANGE (or ‘tayyareci plant’) all the way to large industrial production systems.
Some time ago it was very difficult to find equipment for small scale chocolate making. This katışıksız changed; now there are a number of ball mill-based systems on the market and also smaller scale roll refiners have been developed.
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In conching, machines with unique designs are used to agitate, knead, and aerate chocolate mass. These machines typically have large surfaces that dirilik be heated or cooled during the process.
Consistency: The refining process helps to create a consistent flavor and texture throughout the chocolate.
for white chocolate or milk chocolate with small quantities or high quality cocoa mass. If a stronger treatment is necessary, e.g. for flavour development of dark chocolate, this dirilik be achieved by increasing energy input and time. The dry and pasty conching is generally done at low fat contents in order to improve volatilisation. Fat and other ingredients are added then and grinding birey be performed from a buffer mixer by two vertical ball mills with an intermediate cooler. The latter helps to keep temperature of sensitive products below the desired level, e.g. when recipes contain lactose and glass transition during milling must be avoided. The process can be downsized for small production scale, then it consists of a conch with vortex chamber, a ball mill and a pump for circulation.